One
of the most important developments in recent years has been the
technology to extrude extremely fine filaments (less than 1.0
denier) while maintaining all of the strength, uniformity and
processing characteristics expected by textile manufacturers and
consumers. These “microfibers” are even finer than luxury natural
fibers, such as silk [#1]. This comparison, coupled with their
exceptional performance, has led some in the industry to refer to
microfibers as “supernatural”. They live up to that name.
In many product lines, it is the luxurious feel
and look of the fabrics which makes microfibers so special. In
others, it is this unique physical and mechanical performance.
Consider, for example, the advantages of polyester
microfiber when used in outerwear. A raincoat or jacket made from
100% microfiber will be much lighter and more comfortable than one
made from conventional fibers. [#2] Since the small filaments pack
closely together, they provide a wind barrier to prevent loss of
body heat and assuring comfort on chilly days. This close packing of
fibers, together with polyesters' natural resistance to wetting also
gives the fabric the ability to repel rain. [#4] The non-wetting
surface of the fibers causes water to form beads (like rain on a
newly-waxed car). These beads are much larger than the spaces
between the yarns and water is effectively locked out. And this is
done without the need for chemical treatments or coatings which can
make the fabric heavier and less able to "breathe". Fabrics from
microfibers, on the other hand, breathe well. [#3] Although the
spaces between the yarns are too small to be penetrated by liquid
water, they are ample for the passage of moisture vapor, leaving the
wearer dry and comfortable.
This is only one example. Microfiber yarns are now
available for most major generic fibers. They can bring their
outstanding performance to a wide variety of end uses.